Home > KMPS Highlights > Control Systems

KMPS features Emerson DeltaV as its control system manufacturer of choice. We can also supply the full range of other manufacturer's available PLC's, HMI's, SCADA systems, etc.

KMPS can custom engineer the complete control system to meet your plant's specific needs and standards.

Control Systems Design

Typical Sequence Manager Screen
  - KMPS can also provide fully automated systems with sequential operation for batch and continuous processes.

Custom Function Blocks in DeltaV
  - With DeltaV KMPS can easily create custom function block modules for advanced control schemes.

Custom Built Control Panels
  - Each control panel is custom built for the area classification, environment and control system requirements. Including purged, heated, cooled, NEMA 4X SS, XP, NEC/UL, IEC/ATEX, etc.

Electrical Design Documentation
  - KMPS provides a complete set of electrical design drawings for both module fabrication and on-site installation requirements. Including:
     - Instrument installation specifications
     - Loop drawings
     - Conduit plans
     - Panel layouts
     - Controller and I/O assignments

Control System Project Documentation

Controls Functional Description
Single document so process engineer, programmer and operator all reference the same document

Control Loops
  - Controller action, scale, tracking, etc.
  - Cascade controller relationships

I/O
  - AI, AO, DI, DO
  - Instrument types Channel assignments
  - Scaled ranges Scan rates

Alarms & Interlocks
  - Setpoints and priorities
  - Delays and conditional alarming
  - Interlock actions

Expanded Control Loop Description
  - Used to define complex control loops or calculations

Sequential Programming
  - Detailed step-by-step logic for automatic system operation
  - Required for "push button operation"
  - Developed first by process engineer
  - Reviewed and finalized with controls engineer
  - Process engineer, programmer and operator have a single reference document

Factory Acceptance Testing

Follows Module Assembly FAT Document. Detailed testing done throughout project to ensure final control system will be ready for commissioning when delivered.

Test In-House and at Panel Fabrication Shop with HMI
  - Control System FAT
  - Screen layout and functionality
  - Control loop functionality
  - Alarms and interlocks
  - Sequence programming
  - Each physical I/O point

Test at Module Assembly Shop
  - Half Loop FAT
  - All instrument functionality
  - Complete loop test